Process improvement proposal for the reduction of machine setup time in a copper transformation company using lean manufacturing tools

Anthony Lora-Soto; Cristhoffer Morales-Silva; Jose Llontop-Jesus; Nestor Mamani

doi:10.1007/978-3-030-55307-4_89

Process improvement proposal for the reduction of machine setup time in a copper transformation company using lean manufacturing tools

Anthony Lora-Soto, Cristhoffer Morales-Silva, Jose Llontop-Jesus, Nestor Mamani

Producción científica: Capítulo del libro/informe/acta de congreso › Contribución a la conferencia › revisión exhaustiva

5 Citas (Scopus)

Resumen

This study aimed to identify the causes of significant problems existing in the metallurgical sector, and a solution is proposed for the setup process. We detail the theoretical background of the processes in the lean manufacturing methodology, which will be applied to a rolling machine. Further, we provide a brief description of the company and the sector’s problems. We describe success stories of companies that implemented various lean manufacturing tools. We also present some of the results achieved across sectors to gain an in-depth understanding of the technique and a practical support of the implemented model. Our proposal is based on the lean manufacturing methodology; tools such as Single Minute Exchanges of Dies, Kaizen, 5S, and value stream mapping (VSM) will be used to reduce setup times and to impact machine layout and productivity positively. We also show the implementation results of a pilot plan conducted in the company over a period of more than 3 months.

Idioma original	Inglés
Título de la publicación alojada	Human Interaction, Emerging Technologies and Future Applications III - Proceedings of the 3rd International Conference on Human Interaction and Emerging Technologies
Subtítulo de la publicación alojada	Future Applications, IHIET 2020
Editores	Tareq Ahram, Redha Taiar, Karine Langlois, Arnaud Choplin
Editorial	Springer
Páginas	585-591
Número de páginas	7
ISBN (versión impresa)	9783030553067
DOI	https://doi.org/10.1007/978-3-030-55307-4_89
Estado	Publicada - 2021
Evento	3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020 - Paris, Francia Duración: 27 ago. 2020 → 29 ago. 2020

Serie de la publicación

Nombre	Advances in Intelligent Systems and Computing
Volumen	1253 AISC
ISSN (versión impresa)	2194-5357
ISSN (versión digital)	2194-5365

Conferencia

Conferencia	3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020
País/Territorio	Francia
Ciudad	Paris
Período	27/08/20 → 29/08/20

Nota bibliográfica

Publisher Copyright:
© The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG 2021.

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10.1007/978-3-030-55307-4_89

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Lora-Soto, A., Morales-Silva, C., Llontop-Jesus, J., & Mamani, N. (2021). Process improvement proposal for the reduction of machine setup time in a copper transformation company using lean manufacturing tools. En T. Ahram, R. Taiar, K. Langlois, & A. Choplin (Eds.), Human Interaction, Emerging Technologies and Future Applications III - Proceedings of the 3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020 (pp. 585-591). (Advances in Intelligent Systems and Computing; Vol. 1253 AISC). Springer. https://doi.org/10.1007/978-3-030-55307-4_89

Lora-Soto, Anthony ; Morales-Silva, Cristhoffer ; Llontop-Jesus, Jose et al. / Process improvement proposal for the reduction of machine setup time in a copper transformation company using lean manufacturing tools. Human Interaction, Emerging Technologies and Future Applications III - Proceedings of the 3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020. editor / Tareq Ahram ; Redha Taiar ; Karine Langlois ; Arnaud Choplin. Springer, 2021. pp. 585-591 (Advances in Intelligent Systems and Computing).

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abstract = "This study aimed to identify the causes of significant problems existing in the metallurgical sector, and a solution is proposed for the setup process. We detail the theoretical background of the processes in the lean manufacturing methodology, which will be applied to a rolling machine. Further, we provide a brief description of the company and the sector{\textquoteright}s problems. We describe success stories of companies that implemented various lean manufacturing tools. We also present some of the results achieved across sectors to gain an in-depth understanding of the technique and a practical support of the implemented model. Our proposal is based on the lean manufacturing methodology; tools such as Single Minute Exchanges of Dies, Kaizen, 5S, and value stream mapping (VSM) will be used to reduce setup times and to impact machine layout and productivity positively. We also show the implementation results of a pilot plan conducted in the company over a period of more than 3 months.",

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Lora-Soto, A, Morales-Silva, C, Llontop-Jesus, J & Mamani, N 2021, Process improvement proposal for the reduction of machine setup time in a copper transformation company using lean manufacturing tools. En T Ahram, R Taiar, K Langlois & A Choplin (eds.), Human Interaction, Emerging Technologies and Future Applications III - Proceedings of the 3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020. Advances in Intelligent Systems and Computing, vol. 1253 AISC, Springer, pp. 585-591, 3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020, Paris, Francia, 27/08/20. https://doi.org/10.1007/978-3-030-55307-4_89

Process improvement proposal for the reduction of machine setup time in a copper transformation company using lean manufacturing tools. / Lora-Soto, Anthony; Morales-Silva, Cristhoffer; Llontop-Jesus, Jose et al.
Human Interaction, Emerging Technologies and Future Applications III - Proceedings of the 3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020. ed. / Tareq Ahram; Redha Taiar; Karine Langlois; Arnaud Choplin. Springer, 2021. p. 585-591 (Advances in Intelligent Systems and Computing; Vol. 1253 AISC).

Producción científica: Capítulo del libro/informe/acta de congreso › Contribución a la conferencia › revisión exhaustiva

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AU - Lora-Soto, Anthony

AU - Morales-Silva, Cristhoffer

AU - Llontop-Jesus, Jose

AU - Mamani, Nestor

N1 - Publisher Copyright: © The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG 2021.

PY - 2021

Y1 - 2021

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AB - This study aimed to identify the causes of significant problems existing in the metallurgical sector, and a solution is proposed for the setup process. We detail the theoretical background of the processes in the lean manufacturing methodology, which will be applied to a rolling machine. Further, we provide a brief description of the company and the sector’s problems. We describe success stories of companies that implemented various lean manufacturing tools. We also present some of the results achieved across sectors to gain an in-depth understanding of the technique and a practical support of the implemented model. Our proposal is based on the lean manufacturing methodology; tools such as Single Minute Exchanges of Dies, Kaizen, 5S, and value stream mapping (VSM) will be used to reduce setup times and to impact machine layout and productivity positively. We also show the implementation results of a pilot plan conducted in the company over a period of more than 3 months.

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Lora-Soto A, Morales-Silva C, Llontop-Jesus J, Mamani N. Process improvement proposal for the reduction of machine setup time in a copper transformation company using lean manufacturing tools. En Ahram T, Taiar R, Langlois K, Choplin A, editores, Human Interaction, Emerging Technologies and Future Applications III - Proceedings of the 3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020. Springer. 2021. p. 585-591. (Advances in Intelligent Systems and Computing). doi: 10.1007/978-3-030-55307-4_89

Process improvement proposal for the reduction of machine setup time in a copper transformation company using lean manufacturing tools

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